Oil purification machines, such as the OURUN-KORS-308C and OURUN-KORS-70, play a vital role in helping industrial equipment last longer and stay operational. These systems clean oil by removing harmful stuff like water, air, and dirt. They use smart methods like vacuum dehydration, degassing, and multi-stage oil filters. This prevents wear and tear, hydraulic issues, and electrical failures in oils. The benefits are clear: lower repair costs, longer-lasting oil, and meeting high cleanliness standards like ISO/NAS. From power plants to factories, these machines work nonstop, often with IoT for smart maintenance. With models built for different oils and tough conditions, oil purification cuts downtime, supports eco-friendly practices, and saves money.
What Happens When Oil Gets Dirty in Industrial Equipment?
Dirty oil is a big problem for machines that rely on lubrication or hydraulic systems. Water, air, and tiny particles sneak into oil from the environment, worn parts, or during repairs. These contaminants speed up rust, weaken oil additives, and make oil less stable. As a result, machines wear out faster, rust forms, valves act up, and systems can fail.
The OURUN-KORS-308C is a high-quality oil filter system. It removes water and dirt with great accuracy. This is crucial because even a little water can cause electrical issues in transformer oils or bubbles in hydraulic systems.
How Do Oil Purification Systems Stop These Problems?
Oil purification machines tackle all major types of contaminants: water (free and dissolved), air, and solid bits. The process starts with vacuum dehydration. In a low-pressure chamber, water boils at a lower temperature. This lets both visible and hidden water turn into vapor without harming the oil’s makeup.
The device uses a vacuum to pull out free water and dissolved moisture effectively. It can remove 100% of free water and oil bubbles, plus up to 80% of dissolved water.
At the same time, spinning forces or fine oil filters catch tiny solid bits, down to super-small sizes. This two- or three-step process ensures the oil meets strict cleanliness rules like NAS1638 Class 5–7.
What Types of Contaminants Can Modern Oil Filters Remove?
Oil purification machines are built to handle many kinds of contaminants:
- Free Water & Dissolved Moisture: Vacuum dehydration systems lower water to ≤50 ppm after treatment.
- Air & Gases: Degassing chambers under vacuum remove air bubbles trapped in the oil.
- Solid Bits: High-precision oil filters catch metal shavings, dust, carbon, and sludge, even tiny ones.
- Oxidation Leftovers: Some systems also stop acid buildup by clearing out harmful oxidation products that mess up oil quality.
The OURUN-KOR-106C has a special YSO100 oil filter element. It grabs contaminants that regular filters often miss.
What Are the Main Parts That Make These Results Happen?
Why Is Vacuum Dehydration Paired with Degassing So Important?
Vacuum dehydration doesn’t just remove visible water. It targets tiny dissolved moisture that causes rust on machine parts. Degassing chambers also pull out air bubbles. These bubbles could damage pumps or hydraulic parts if left in the oil.
The OURUN-KORS-70 uses advanced vacuum dehydration technology. It fully removes free water and gas bubbles from the oil.
How Do Multi-Stage Oil Filters Handle Heavy Dirt Without Clogging?
Multi-layer oil filter cartridges catch particles step by step, from big chunks to tiny bits. This prevents clogging while keeping the oil flow smooth. Spinning separators also help by reducing the need for throwaway filters.
- High dirt capacity: The centrifuge drum holds over 1 kg of impurities.
Can Heating Fix Dielectric Strength in Transformer Oils?
Yes. For insulating oils used in transformers or capacitors, safe heating lowers oil thickness briefly. This boosts water removal and restores electrical strength without harming the oil.
How Does Clean Oil Make Equipment Last Longer?
Why Does Clean Oil Reduce Wear and Tear?
Clean oil removes rough particles and corrosive stuff from machine loops. This leads to smoother contact between moving parts. It cuts down on heat from friction and tiny surface damage, which often leads to bearing breakdowns.
The oil is cleaned to meet the highest industry cleanliness standards.
Why Are Hydraulic Systems So Sensitive to Dirty Oil?
Hydraulic valves work with very tight gaps. Even small particles can jam valves or cause leaks. Clean oil ensures steady performance and prevents sudden shutdowns due to valve issues.
How Do Advanced Oil Filters Prevent Early Part Failure?
Clean oil stops wear before it starts, instead of just replacing bad oil later. This active approach slows damage to pumps, gears, seals, and actuators. It also lowers the total cost of owning equipment.
Can Constant Filtration Boost Uptime?
How Does Non-Stop Filtration Cut Unexpected Downtime?
Constant oil filtering stops contaminants from building up between maintenance checks. This leads to fewer emergency repairs and longer times between breakdowns (MTBF).
- Use cases: The series works great for ongoing filtration in equipment lubrication systems.
How Do Smart Oil Filters Help with Predictive Maintenance?
With PLC-based monitoring, these systems send alerts if oil flow or dirt levels change. This supports planned maintenance instead of sudden repair calls.
Which Industries Gain the Most from These Systems?
Power plants use them for transformer oils. Factories rely on them for CNC hydraulics. Oil and gas operations use them for turbine lubrication. All see better reliability.
Is Adding These Machines to Existing Systems Hard?
Do These Machines Work with All Oils?
Modern oil filters work with many oils, including hydraulic oils (ISO VG), gear oils (EP), turbine oils (R&O), compressor oils, and even fire-resistant fluids like phosphate esters or glycols.
- Oil range: Effective for oils with viscosity from 1 to 680 mm²/s.
What If My Site Has Tough Conditions?
Custom options are available, like mobile units for remote areas or rust-proof builds with 304 stainless steel for offshore sites. They handle temperatures from -40°C to 300°C reliably.
Can I Check Performance from Afar?
Yes. Built-in PLC controls allow remote checks via SCADA or IoT platforms. This fits with smart factory trends worldwide.
Are There Savings Beyond Just Cleaner Oil?
How Often Do I Need to Replace Oil with These Systems?
Much less often. Constant purification keeps oil clean to ISO/NAS standards for long periods. Full oil changes become rare.
- Savings: Less labor, lower maintenance costs, and much less spent on new oil.
Will My Maintenance Costs Drop Over Time?
Definitely. Fewer breakdowns mean fewer spare parts and less overtime for fixing machines during busy production times.
Does This Help with Eco-Friendly Goals?
Yes. Less waste oil disposal means a smaller environmental footprint. This aligns with global green standards.
Which Model Should You Pick for Your Needs?
Choose the OURUN-KORS-308C for high-viscosity oils in critical machines like turbines or compressors, where precision is key.
For big dehydration jobs at central lube stations or transformer farms, go for the OURUN-KORS-70. It’s built for high-volume tasks in tough conditions with fast water removal.
Both models offer:
- Smart PLC control
- Wide viscosity support (up to 680 cSt)
- ≤50 ppm moisture after treatment
- Optional heating units
Where Is This Technology Going Next?
What Role Will IoT Play in Future Models?
Look for cloud-based dashboards that show real-time dirt trends. This will help make smarter maintenance choices.
Are New Filter Materials Coming?
Yes. New nanofiber membranes will catch even smaller particles without slowing oil flow. This will extend filter life and use less energy.
Is There Work on Making Systems More Reliable?
For sure. The focus is on tougher designs for extreme conditions and self-checking features to cut downtime.
FAQ
Q1: Can this equipment run without stopping my system?
A: Yes. Many models are built for non-stop oil filtering. Your equipment keeps running during cleaning.
Q2: How do I know if I need vacuum dehydration or just regular oil filters?
A: If your system has a lot of water, like in steam turbines or outdoor transformers, vacuum dehydration is key. Regular filters can’t remove hidden moisture well.
Q3: Are there parts I need to replace often?
A: Some units use spinning separation, so no filter media is needed. Zero-Consumption Filtration: No replacement parts required. Others may need filter cartridge swaps now and then, depending on the design.
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