Fuel Contamination Challenges Post-IMO 2020
Low-sulfur fuels increase tribological risks:
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Acidic corrosion: Reduced sulfur weakens lubricity, accelerating cylinder liner wear
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Cat fines (Al/Si particles): Cause abrasive damage to fuel injection systems
Advanced filtration (≤10-µm precision) removes 99% of cat fines, extending engine life by 40%
Filtration Technologies for Compliance
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Multi-stage Systems:
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Coarse filtration (25–50 µm) → Water separation → Fine filtration (1–5 µm)
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Enable use of VLSFO (Very Low Sulfur Fuel Oil) without engine retrofits.
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SKF Turbulo Sludge Buoy:
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Separates oil/water in tanks at 6 m³/hr, reducing water content to <5% without electricity
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Eliminates manual sludge handling, cutting disposal costs by 30%.
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Case Study: SCR System Protection
Selective Catalytic Reduction (SCR) systems for Tier III NOx compliance require sulfur-free fuels:
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Filtration ensures fuel S-content <0.1% to prevent catalyst poisoning
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Urea injection filters (e.g., 5-µm needle felt) block impurities causing nozzle clogging
Industry Impact: Filtration reduces SOx/NOx by 85% and lowers non-compliance fines by $2M/year per vessel